模具 Toolings

精密模具，成就卓越光学表现

Precision Toolings, Delivering Superior Optical Performance

模具是挤出成型工艺的核心与灵魂。在宝铭光学，我们深知高品质光学型材的诞生，始于一套精准、稳定、耐用的模具系统。因此，我们建立了自主研发与制造挤出模具的完整能力，配备先进的CAD设计系统与高精度加工设备，确保每一套模具在尺寸精度、表面光洁度和长期运行稳定性方面，全面满足客户严苛的应用需求。
The mold is the core and soul of the extrusion process. At Baoming Optical, we understand that high-quality optical profiles begin with precise, stable, and durable tooling. That’s why we’ve established a fully in-house capability for extrusion die design and manufacturing, equipped with advanced CAD systems and high-precision machining equipment, ensuring every mold meets the strictest requirements for dimensional accuracy, surface finish, and long-term operational stability.

我们的模具广泛应用领域

Applications of Our Toolings

🔹 标准与非标线性灯罩：涵盖T5、T8、U型、异形等多种结构，适配各类LED灯具平台
🔹 Standard & Custom Linear Light Diffusers: Including T5, T8, U-shape, and irregular profiles, compatible with various LED lighting platforms

🔹 大型Troffer灯罩：用于Troffer面板灯、嵌入式天花板灯等大尺寸光学组件
🔹 Large Troffer Covers: Designed for troffer lights, recessed ceiling fixtures, and other large-scale optical components

🔹 特殊光学结构件：服务于植物照明、户外照明等对光效有高要求的场景
🔹 Specialty Optical Components: Engineered for applications with high optical performance demands, such as plant lighting and outdoor lighting

🔹 功能性表面处理灯罩：支持防眩（UGR<19）、棱镜、微结构压花等提升视觉舒适度的设计
🔹 Functional Surface Finishes: Supports anti-glare (UGR<19), prismatic, micro-embossing, and other designs that enhance visual comfort

🔹 高安全等级灯罩：可定制符合V0阻燃标准的客室灯罩、火车灯罩等轨道交通专用产品
🔹 High-Safety Covers: Customizable to meet V0 flame retardancy standards, ideal for passenger compartment lights, train lighting, and rail transit applications

核心优势：技术领先，服务全程

Key Advantages: Advanced Technology, End-to-End Service

✅ 快速响应，高效打样
支持客户图纸定制，从设计到出样最快7天完成，大幅缩短新产品开发周期，助力抢占市场先机。
Fast Turnaround, Rapid Prototyping
Supports custom drawings – from design to sample delivery in as fast as 7 days, significantly shortening product development cycles and helping you capture market opportunities faster.

✅ 高稳定性流道设计
采用优化的模具流道结构，确保熔体压力分布均匀，有效减少型材变形、内应力和厚度偏差，提升产品一致性。
High-Stability Flow Channel Design
Optimized die flow channels ensure uniform melt pressure distribution, effectively reducing profile deformation, internal stress, and thickness variation for improved product consistency.

✅ 多材料兼容性
模具设计适配PMMA、PC及共挤复合材料等多种光学级原料，满足不同透光率、耐候性与阻燃需求。
Multi-Material Compatibility
Toolings are designed to work with PMMA, PC, and co-extruded composite materials, meeting diverse requirements for light transmission, weather resistance, and flame retardancy.

✅ 丰富表面纹理选择
支持镜面、磨砂、菱形压花、条纹、V型槽等10+种表面处理工艺，灵活实现多样化的光学效果与美学设计。
Rich Surface Texture Options
Supports over 10 surface finishes, including mirror, matte, diamond embossing, linear grooves, and V-grooves, enabling flexible optical performance and aesthetic design.

✅ 超长寿命与全周期维护保障

• 模具在正常使用条件下，使用寿命可达20万米以上
• 当模具达到使用寿命需报废时，宝铭光学免费为客户复制新模，确保生产无缝延续
• 在挤出加工服务期间，模具的日常保养、维护与维修均由我方负责，免除客户后顾之忧
  Extended Lifespan & Full-Cycle Maintenance Support
• Molds last over 200,000 meters under normal operating conditions
• When a mold reaches end-of-life, Baoming Optical provides a free replacement copy to ensure uninterrupted production
• During extrusion processing, routine maintenance, servicing, and repairs are fully managed by us, giving customers complete peace of mind

无论是小批量试产验证，还是大规模量产交付，宝铭光学的模具团队都能为您提供从结构设计、模拟分析、试模调试到持续优化的一站式全流程服务。我们不仅交付模具，更交付稳定、高效、可持续的制造解决方案。
Whether for small-batch prototyping or large-scale mass production, Baoming Optical’s tooling team offers a complete one-stop service—from structural design and simulation analysis to trial runs, tuning, and continuous optimization. We don’t just deliver molds—we deliver stable, efficient, and sustainable manufacturing solutions.

选择宝铭光学，就是选择可靠的技术伙伴与长久的合作保障。
Choosing Baoming Optical means partnering with a trusted technical ally committed to long-term collaboration and support.