模具智造中心 Die&Mold Smart Manufacturing Center

我们的模具智造中心：技术驱动，品质保障

Our Smart Manufacturing Center: Technology-Driven, Quality-Guaranteed

在光学级线性灯罩的生产中，模具是决定产品精度、光效与稳定性的核心。宝铭光学建立全流程自主可控的模具智造中心，集 CAD/CAE设计、高精度加工、智能试模、寿命管理 于一体，打破对外部模具厂的依赖，实现从“图纸”到“稳定量产”的无缝闭环。

In the production of optical-grade linear light diffusers, the die is the core determinant of precision, light performance, and stability. Baoming Optical has built a fully in-house Die & Mold Smart Manufacturing Center, integrating CAD/CAE design, high-precision machining, intelligent trial runs, and lifecycle management, eliminating reliance on external mold shops and enabling a seamless transition from "drawing" to "stable mass production."

智造四大核心能力

Four Pillars of Smart Manufacturing

🔹 智能设计：CAD/CAE流道仿真优化
Smart Design: CAD/CAE Flow Channel Simulation

• 采用专业模具设计软件（如AutoCAD, SolidWorks, Moldflow）进行3D建模与熔体流动分析
• 优化流道结构，确保压力均匀，减少内应力与型材变形
• Uses professional software (AutoCAD, SolidWorks, Moldflow) for 3D modeling and melt flow analysis
• Optimizes flow channels for uniform pressure, reducing internal stress and profile deformation

🔹 高精度加工：μ级制造，稳定可靠
Precision Machining: Micron-Level Accuracy

• 配备CNC加工中心、慢走丝线切割、镜面电火花等高端设备
• 关键尺寸公差控制在±0.1mm以内，确保每次试模成功率
• Equipped with CNC centers, slow-wire EDM, and mirror EDM for micron-level precision
• Critical dimensions controlled within ±0.01mm, ensuring high first-trial success rate

🔹 智能试模与数据闭环
Intelligent Trial Runs & Data Feedback Loop

• 在自有挤出线上进行实机试模，实时采集型材厚度、表面质量、牵引稳定性等数据
• 问题自动归档，优化方案写入模具履历，形成持续改进机制
• Conducts real-machine trials on in-house extrusion lines, collecting data on thickness, surface, and pull stability
• Issues are logged, and improvements are recorded in the die’s lifecycle history for continuous optimization

🔹 全周期寿命管理
End-to-End Lifecycle Management

• 模具寿命可达 20万米以上，支持长期稳定生产
• 当模具达到寿命终点，免费为客户复制新模，确保生产不中断
• 在挤出加工期间，由我方负责日常保养、维护与维修
• Dies last over 200,000 meters, supporting long-term stable production
• Upon end-of-life, we provide a free replacement copy to ensure uninterrupted production
• Routine maintenance and repairs are fully managed by us during processing

为什么选择我们的模具智造中心？

Why Choose Our Smart Manufacturing Center?

✅ 快速响应：支持图纸定制，最快 7天出样，缩短开发周期
Fast Turnaround: Custom drawings → sample in as fast as 7 days

✅ 多材料适配：兼容PMMA、PC、共挤复合材料
Multi-Material Support: Compatible with PMMA, PC, and co-extruded composites

✅ 表面纹理丰富：支持镜面、磨砂、菱镜防眩压花等 10+种光学纹理
Rich Surface Finishes: Supports 10+ optical textures including glossy, matte, prismatic anti-glare embossing

✅ 应用广泛：覆盖LED线性灯、Troffer灯罩、植物照明、轨道交通V0阻燃灯罩
Wide Applications: LED linear lights, troffer covers, plant lighting, rail transit V0 fire-rated covers